TimeDomain CVD, Inc.

Zero-Dimensional Transport: "Stirred Reactors"

"Zero-dimensional" analysis (simplest non-trivial transport analysis):

 

Notation:

pre = precursor chemical for deposition
[pre] = concentration (moles/cm3, moles/m3, moles/liter, as convenient)

F = volume flow (e.g. m3/second)

Ks = surface reaction rate constant (units of velocity, e.g. cm/second or m/second)

ch = concentration in chamber
in = inlet concentration

 


Detailed Analysis: Balance of Inlet, Outlet, Consumption at Surface

 

Limits:

The concentration of precursor in the reactor is essentially equal to the inlet concentration when the residence time is short compared to the time required to consume the species (i.e. conditions of high flow); this is the "differential" condition in which uniformity is likely to be good but efficiency of utilization is low. Since the consumption time is set by the surface reaction rate, differential conditions are likely for activated reactions at low temperatures, where the reaction rate is slow: this condition is often referred to as "surface limited".

The concentration of precursor is much less than the inlet concentration when the consumption time is fast (i.e. conditions of low flow or fast reaction rate). Here the uniformity of deposition is likely to be poor since large gradients in concentration have been created. This is the "starved" reactor condition; it is likely to occur for activated reactions at high temperatures, where the surface reaction rate is large, and is often known as "mass transport limited" deposition.

 

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