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TimeDomain CVD, Inc. |
Radiative Heat Transfer
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The conduction, diffusion, and convective transfer of heat are
generally similar to the comparable mechanisms involved in mass transport.
However, energy can also be carried by photons. This is radiative
heat transport, which has no analog in mass transport.
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In a closed system each object at a finite temperature T is in
equilibrium with a gas of photons, distributed in frequency (or
energy) according to the blackbody distribution discovered by
Planck. In a closed system, the amount of energy absorbed from the
photon gas is equal to that emitted by each object. The principle of
detailed balance allows us to assert that even in an open system,
objects still radiate the same amount of energy. |

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Since the amount of photons at each energy is proportional to the
fourth power of the temperature, the total heat energy emitted per
unit area of surface is proportional to the fourth power of
temperature; sigma is the Stefan-Boltzmann constant. |
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The peak in the distribution is at an energy of about 3 kT. The
radiated energy is in the far infrared at room temperature. Even at
1000 C, where objects appear to glow brightly, most of the energy is
still being emitted in the mid-IR. (3.5 microns is a typical
wavelength for e.g. the vibration of O-H bonds in water). |
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Real objects reflect some of the energy impinging on their
surfaces. In order to maintain energy balance fin equilibrium, these
objects must also emit less: that is, the energy emitted is
multiplied by an emissivity <1. Kirchoff's law says that the
emissivity must equal the absorbtivity at each wavelength; we can
often ignore wavelength dependence and set emissivity = abosrptivity.
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Highly reflective objects have emissivities near 0; ;
"dull", black objects have emissivities near 1. Some
typical emissivities are shown here. Note that white paint has a
high emissivity: it is reflective in the visible but not in the IR! |

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The full treatment of radiation can be extremely complex, since photons
can reflect off multiple surfaces and follow complex paths. We'll examine
only simple planar geometries to get some sense of what sort of heat
fluxes occur in typical situations.
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How do conduction and radiation compare in importance? Radiation
is essentially independent of spacing, whereas conduction is
strongly dependent on spacing. |
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Here we show calculated fluxes in the simple case where the upper
(cool) surface is a pefect black abosrber, held at room temperature.
For a spacing of about 0.1 mm the two fluxes remain comparable
over a wide range of temperatures. Of course, if the plate
separation is increased the conducted flux falls rapidly whereas
radiated flux is essentially unchanged.
Typical heat flux varies from 1-2 W/cm2 at 200 C, to around 10
W/cm2 at 900 C. |
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When surfaces are not perfectly absorptive, calculation of the
net heat flux from one surface to another is rather subtle. One must
account for the energy reflected from each slab, and either sum
multiple reflections using the geometric series (1 + x + x^2 + ... =
1/[1-x]), or by requiring consistency of energy fluxes. |
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The final result contains a term of the form T1^4 - T2^4, as
would be the case with simple black objects. The coefficient
dependent on emissivities is rather complex: let's look at a few
special cases. |

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When both objects are perfec absorbers, the net heat is just the
difference of two blackbody terms.
When one emissivity is small and the other close to 1, the
smaller emissivity dominates the net flux.
When both are comparable but small, they combine in same fashion
as two resistors in parallel.
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The most common instance of this type of heat transfer in CVD is of
course the heating of a flat wafer or substrate. Using the simple
treatments presented so far, we can estimate heat flux to a wafer sitting
on a chuck, and heat loss by radiation and convection through a thermal
boundary layer to a flowing gas on top. We should note that complicating
such a calculation is the complex emission behavior of silicon: bare
silicon is rather transparent in the IR if low-doped (resistivity > a
few ohm-cm), but becomes absorptive (emissivity about 0.7) when heated
enough to reach intrinsic conductivity, typically about 300 C. Wafers with
thick oxide are usually quite absorptive due to strong O-H absorptions are
3 microns and the intrinsic Si-O absorption around 10 microns. Thus wafer
optical properties vary depending on temperature, processing history and
resistivity.
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